New Permanent Magnet Direct Drive Roller For Belt Conveyor Without Reducer Coupling Or Motor​

Permanent magnet pulley drive

Original exteral rotor permanent magnet technology, Jiaxuan permanent magnet direct drive roller shaft is fixed, which is equivalent to the stator part of the motor. The stator core is superimposed and fixed on the shaft by silicon steel sheets, where the stator winding is embedded. When the stator winding passes three-phase symmetry The alternating current can generate a rotating magnetic field; the surface of the drum barrel is equivalent to the rotor part of the motor. The rotor is superimposed and fixed on the inner surface of the barrel by silicon steel sheets. UH-grade NdFeB permanent magnets are embedded in it, which will generate a permanent static magnetic field. After symmetrical three-phase alternating current, the motor works, that is, the drum works.

Product characteristics

(1)High reliability: simple system and gearless drive;

(2)Strong power: the rated torque is provided for starting; the torque overload of three times can be provided theoretically (according to the requirement of order);

(3)Current reduction: the starting current of the equipment is not higher than the rated current; the current is proportional to the load characteristics;

(4) Energy saving: 20%;

(5)Less maintenance: only a small amount of grease is required for the bearing;

(6)Small occupied space: combined with the driving drum of the belt conveyor;

(7)High system efficiency: 90% - 95%;

(8)Low noise: no mechanical transmission ；

The innovation points

1. Permanent magnet motor technology
2. Multistage direct drive transmission technology
3. External rotor motor technology
4. Driving pulley

Product credential

(1) Selected into China's national energy saving technology and product catalog；

(2)The only 630kw professional testing equipment in China；

(3)106 national safety standards certification of China；

1. China permanent magnet roller industry standard setter ；
2. First MA certification of 315KW in China ；
3. Passed the national scientific and technological achievements appraisal of China；
4. More than 70 patents

Solutions for field applications

1. Permanent magnet driven drum JXS FG air cooling series;
2. Permanent magnet driven drum jxssg water cooling series;
3. Permanent magnet driven roller brake integration；
4. Permanent magnet drive roller backstop integration;
5. Multi point drive scheme of belt conveyor system of long distance belt conveyor;

Scope of application

.Power range: 22kw-630kw

.Belt width: 500mm-2400mm

.Roller diameter: Φ500mm—Φ1600mm

.Applicable voltage: 380V 660V 1140V

Application industry

Steel metallurgy coal thermal power plant building materials port Cement Mine grain

Jiaxuan Intelligence was founded in 2005 and is headquartered in Changzhou on the shore of Taihu Lake, a smart base in China. Jiaxuan Intelligent is determined to become a leading future factory in the world. we know that technology is the driving force for improving production. we gather excellent talents to create advanced technology, integrate technology and innovation, and constantly challenge the change. to create high-quality products; in the increasingly complex production site, how to maximize continuous and safe production is particularly important. As a leading manufacturer of permanent magnet pulley drive system, bulk material transportation and maintenance system and cloud intelligent equipment diagnosis management system, Jiaxuan is committed to promoting industrial intelligent solutions. In order to realize the important concept of "overall production cost reduction" throughout construction, production and maintenance, and make full use of advanced and innovative technology and information to promote the optimization of industrial production.